What does FIBC stand for?
Flexible Intermediate Bulk Container. You may also see them referred to as Bulk Bags, Big Bags, and Totes.
What are FIBCs made from?
100% virgin polypropylene
What sizes do FIBCs come in?
FIBCs come in many different sizes and styles but can be customized for your product. Most bags come with a standard base dimension of 35″ x 35″ but once again all bags can be customized for your product.
How do you move a FIBC?
Bulk bags can be lifted one of the following examples:
10″ lift loops
stevedore strap
lifting sleeves
single point crane lift
The above are just a few options. Lifting options can vary and can be custom made.
How do you empty a FIBC?
FIBCs can be emptied several different ways but the most common discharge is an outlet spout which is a spout that is attached to the bottom of the bag. Sometimes the discharge spout is inside a closure on the bottom of the bag such as a petal closure, pajama closure or star / x-cut closure. The closure is designed to protect the spout and to prevent the product from leaking / sifting out of the outlet before required. Discharge spouts can vary and can be custom made.
We want to start using FIBCs. How do we go about getting started?
You will need the following information:
Style of bag
Fabric weight
Type of top and bottom openings
Dimensions of the FIBC
Safety ratio desired
Weight you desire in the bag
How many times will the bulk bag be used
Any extra information that you feel is important
What is a Food Grade bag?
A food grade bag has been FDA approved for use in food packaging. Special steps are taken during the manufacturing process to ensure its safety.
What is a U-Panel bag?
A U-Panel bag requires 2 seams along 2 opposite sides to create 2 panels and a “U” Panel shape
What is a Tubular bag?
Circular fabric with no side seams. Capacity is up to 4000 lbs. The tubular body design is ideal as a linerless option for fine and hygroscopic materials. It is also an excellent alternative to the original four panel bag construction.
What is a 4-Panel bag?
A 4-Panel Bag is the original polypropylene design which has become the industry standard. The versatile four panel construction is excellent for a variety of applications. This four panel design requires seams along four separate pieces of fabric sewn to create a 4-Panel Bag. Capacity is up to 4400 lbs.
What is Baffle?
Pieces of fabric or other material sewn across each corner of a tubular or four – panel bag to improve a bag’s squareness, appearance, improve the stability of the load and to more efficiently utilize storage or shipping space.
What is a Type “A” bag?
A type “A” bag is constructed from non-treated insulating fabric. No requirements are specified for type “A” FIBC’s as they are not intended for use in potentially explosive atmospheres. No static protection.
Used safely to transport non-flammable products
There are to be no flammable solvents or gases present around the bag
DO NOT USE to transport flammable products
What is a Type “B” bag?
A type “B” bag is constructed from insulating fabric but has a breakdown voltage less than 4KV. This provision prevents the risk of energetic propagating brush discharges which can ignite dust-air mixture. Type “B” bags may be used in the presence of the combustible dusts with MIE of greater than 3mj but in the absence of flammable vapors of gases. Low breakdown voltage.
Used safely to transport dry, flammable powders
There are to be no flammable solvents or gases present around the bag
DO NOT USE to transport flammable products
What is a Type “C” bag?
A type “C” bag is constructed from fabrics having inter-connected conductive threads. The bag must be electrically grounded during filling and emptying.
Used safely to transport flammable powders
Used safely when flammable solvents or gases are present around the bag
DO NOT USE when ground connection is not present or has become damaged
What is a Type “D” bag?
A type “D” bag is constructed from antistatic fabric that includes static dissipative and antistatic yellow threads. This unique system is patented worldwide. Does not require grounding.
Used safely to transport flammable powders
Used safely when flammable solvents or gases are present around the bag
DO NOT USE when the surface is contaminated or coated with conductive material such as water or grease
Can FIBCs be used more than once?
FIBC’s can be used more than once if you have a bag with a 6:1 SF. Some users reuse a FIBC with a 5:1 SF but this is not recommended! If you reuse a FIBC with a 5:1 SF you have to take into consideration that the fabric might be worn down or the loops could be breaking down, etc. If you plan on using a bag more than once it is recommended that you custom order it with a 6:1 SF.
All industries have their own language and knowing how people refer to things will help you identify available options and communicate with your FIBCA member supplier. Below is some common bulk bag/FIBC terminology that you may encounter
Approval Drawing – A drawing supplied by the plant for the prospective customer’s review and approval, prior to production, in order to assure compliance with the customer’s needs and expectations.
Baffle – Pieces of fabric or other material sewn across each corner of a tubular or four – panel bag to improve a bag’s squareness, appearance, improve the stability of the load and to more efficiently utilize storage or shipping space.
Bag Height – Height dimension of an FIBC measured from the top Seam to the Bottom Seam.
Belt Patch – A piece of fabric sewn either between the main fabric of the bag body and the Lift Belt, or on top of the Lift Belt, within the belt sewn portion, used to improve sift resistance and/or the safe working load (SWL).
Bias Strap or Tape – Made of multifilament yarns, (MFY), polyester or polypropylene, and used to tie inlet and outlet spouts. Also called a Web Tie or Tie Strap.
Body Fabric – Main Fabric used on the body of a u-panel, four panel or circular bag.
Bottom Fabric – The bottom material of a tubular or four panel bag.
Bottom Spout – Also called a Discharge Spout, used as an outlet to empty the contents of the FIBC.
Breathable Fabric/Bags – Uncoated or non-laminated fabric/bags.
Circular Woven Bag – Also called a tubular bag, it is made from fabric woven on a circular loom, which is then cut to the proper length for a specified bag height, thereby eliminating the vertical seams on each of the bag’s sides.
Cone Top – A variation of an inlet, where the top is a pyramid-type to allow over filling of the bag. Also called a Conical Top.
Coated Fabric/Bags – Fabric or bag which is coated/laminated with polypropylene (PP) to reduce moisture intrusion or sifting of the contents. Also called Non-breathable or laminated fabric/bags.
Cord lock – A closure device to hold the rope or cord in place on the spout – typically used on the discharge of bags. They come in a variety of sizes and eliminate the need for hand tied knots.
Denier – The weight of yarn in grams per 9,000 meters.
Discharge Spout – Also called a Bottom Spout, used as an outlet to empty the contents of the FIBC.
Document Pouch – Typically made of either polyethylene or polypropylene, it is where shipping or identifying documents are usually placed. Also called a Pocket or Envelope.
Drawstring Closure – A type of spout construction similar in purpose as to a petal closure, but with the loop/string along the circumference of the closure.
Duffel Top – A type of FIBC top similar to a duffel bag whose inlet extends from the top seam and follows the bag’s base dimensions. Also known as a skirt top
Extended Belt – A type of FIBC construction where the webbing extends around the bottom of the FIBC. This construction is not applicable for U-panel FIBC’S.
Fabric Mesh – The measure of the density of the fabric weave, measured as the number of yarns per inch in both the Warp and Weft directions. A typical construction is a 12×12 mesh.
Fabric Weight – The measure of the fabric weight in ounces per square yard or grams per 100 square centimeters. An example of a fabric weight is 6.5-ozs/sq. yd.
FIBC – Flexible Intermediate Bulk Container
Fill Spout – Also called an inlet spout or top spout, used as the inlet for filling an FIBC. It is designed to fit the customer’s filling chute during loading.
Filler Cord – Typically a polypropylene material used in manufacturing sift-resistant FIBC’S. A rope or braided yarn-like cord that is sewn into a seam to help prevent the escape of fine dusts and powders.
Full Open Discharge – A type of discharge whose outlet extends from the bottom seam and follows the bag’s base dimensions. Also called a Full Open Dump.
Hem/Hemming – A fold and sew, or glue operation, which prevents fraying of cut fabric and will add lift strength and seam strength to each bag. This also provides a clean finish to the FIBC. It may be either towards the inside or outside of the bag. Hemming can be used to achieve desired FIBC dimensions.
Lay Flat Width – The width of tubular fabric if stretched or laid flat from edge to edge. A 14” diameter Fill spout would have a lay flat width of 22”.
Liner Types/Styles
Form Fit Liner – Designed to take the exact shape of the FIBC. Form-Fit Liners will allow improved filling and complete discharging of product. Unlike a basic “tube liner”, Form-Fit Liners offer a flat top and bottom and incorporate a spout diameter and length to best compliment the FIBC’S fill and discharge spouts.
Tube Liner – A liner with no spouts or contours, it is a straight cylinder, which may or may not have one end heat-sealed.
Liner Insertion Methods
Loose – Loosely inserted into the FIBC (i.e., not attached to the FIBC)
Secured – Attached to the FIBC with ties, tabs, glue, or equivalent method.
Loop Height – When layed flat the measurement from top of bag to apex of loop.
Main Fabric – U panel of a U panel style bag.
MFY – Multi-filament yarns, used in the weaving of bias tape/straps and lift belts. May be constructed of polypropylene or polyester threads.
Multi-Trip FIBC’s – Bags designed in accordance with ISO 21898 for multiple trips.
Perimeter Belt or Band – Bias tape/strap sewn around the top seam as a reinforcement or identifying mark. Also known as Safety Belt.
Petal Closure – A four-petal like spout construction used to hold in the spout during transport.
Petal-Type Patch – A type of petal closure that is separate from the bottom fabric used to hold in and protect the spout during transport. Also referred to as reinforcement square.
Polyester – A type of polymer often used in producing monofilament multifilament yarns and threads. It is typically not easy to recycle with a polypropylene FIBC, since the polymers are virtually incompatible.
Polypropylene – A type of polymer used in producing monofilament and multifilament yams and threads.
Port Hole – A type of outlet construction without a spout. The hole cut is reinforced with bias tape/strap.
Production Drawings – A set of documents prepared by the manufacturer which contains the detailed description of an FIBC’s dimensions, features, components and special instructions as approved by the customer.
Reinforced Section – Section of the FIBC where the lift belt is sewn onto the fabric. This section of fabric has additional Warp yarns, which contributes to the strength of the bag. It is also called a Tramline.
Remote Open Discharge (R.O.D.) – A type of outlet that has provisions for discharge of material without an operator reaching under the bag to open the spouts.
Safe Working Load – SWL is the amount of load, (in pounds or kilograms), which a bag is designed to carry.
Safety Factor – It is an industry standard requiring the FIBC to handle five or six times its Safe Working Load, (SWL), normally written as a ratio, “5:1 or 6:1 SF”.
Sanitary Flap – A bottom diaper that protects the entire bottom surface of the bag for cleanliness and wearing. May also be referred to as a protective bottom.
Seam – A sew line made by the attachment/assembly of two or more components.
Side Panel – A fabric component of a sewn bag style of construction. This can be either two pieces attached to the U-Panel, or four pieces, which form the Four Panel bag.
Shelf-Life of FIBCs – As of this present date, the FIBCA is not aware of, nor has it ever been presented with any data, test reports, or studies determining the shelf life of an FIBC. Any recommendations in regards to the shelf life of an FIBC, are solely the responsibility of each company making such declarations. The Flexible Intermediate Bulk Container Association does not endorse any typical shelf life for a FIBC / Bulk Bag. Variables such as UV inhibitor used, construction (fabric weight, thread, webbing, etc.), exposure to environmental hazards (UV, temperature and humidity), storage methods, handling methods and the contents of the FIBC can dramatically impact the shelf life of a FIBC. The best method for determining if a FIBC remains suitable for use is to conduct periodic performance testing (top lift, UV, etc.) on samples and compare the results to the results from the newly manufactured samples from same lot. Samples should continue to meet industry standards such as those set forth in ISO 21898
Sift-Resistant Construction – A type of an FIBC construction that provides resistance from product sifting when the bag is filled with very fine materials. Also referred to as “Sift ¬proof’ construction. This typically utilizes coated fabric and filler cord in the sew lines.
Single Trip Bag – An FIBC designed in accordance with ISO 21898. For one time use.
Spout Cover – Also called a petal cover, it is a piece of fabric sewn between the spout and the petal closure used to hold in/protect the spout.
Spout Diameter – A dimension of the spout measured across the circular opening.
Spout Height – Height dimension or length of the spout measured from its point of attachment on the top/bottom fabric to its free end.
Stevedore Strap – It is a belt connecting either two adjacent lift loops, or all four loops, used for single point lifting
Stitches per Inch – A sewing specification requiring “X” number of stitches per inch.
Top Fabric – The top fabric used on a FIBC.
UV Stabilized – A feature of an FIBC fabric that provides protection from prolonged exposure to the sun’s degrading UV rays. An additive that blended with the resin prior to extrusion of the yarns to provide this protection.
Volume – The size, or amount of material, an FIBC can hold. It is generally measured in Cubic Feet.
Warp – Yarn or tape in a fabric, oriented perpendicular to the Weft yarn during weaving. This would go from top to bottom in the body fabric. Also identified as the yarn in the “machine direction”.
Web Tie – Made of multifilament yarns, polyester or polypropylene and used to tie the inlets and outlets. Also called a Bias Strap, Tape, or Spout Ties.
Weft – Yarn or tape in a fabric, orientated perpendicular to the Warp yarn during weaving. This would go from left to right in the body fabric. This is identified as the yarns placed by the bobbins of the looms.
Yarn/Tape – Extruded PP sheet slit and stretched to form part of the woven fabric for the FIBC.
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